'POWER
FLUSHING', 'JET FLUSHING' & 'HARD FLUSHING'
are
all expressions used (in the heating trade over many
years) to denote the process by which heating systems are
forcibly cleansed using water at high velocity, but low pressure,
so that no physical damage is caused to the system. The
process can be made even more effective with the addition
of powerful cleansing and mobilising agents such as FX2 and HYPER-FLUSH,
from Kamco.
The
objective is to restore systems with circulation and
boiler noise problems (caused by sludge and corrosion
deposits) to optimum operation. Power flushing removes
these deposits and the problems that they cause. Click
the image (left) to see a working diagram of the symptoms
which indicate that Power Flushing would be beneficial.
Power
flushing, in conjunction with SYSTEM
PRE-CLEAN, is also an excellent way to pre-commission
clean new heating systems, to remove excess flux, swarf
and other debris, and the grease and oil used to prevent
rusting of components before use.
It
is prudent to power flush a heating system immediately
before fitting a new boiler to an existing system to
prevent possible future problems. Many systems are
found to contain corrosion and sludge, even if no flow problems
have yet shown themselves.
Existing
debris is often mobilised by alterations to the system/piping
and the increased efficiency of the new boiler, and
may then accumulate in the boiler heat exchanger, causing
noisy operation, reduced efficiency and, in extreme
circumstances, failure of the boiler. The high efficiency
and compactness of modern boilers, developed to minimise
fuel costs and pollution, means that they are more
susceptible to problems caused by debris in the system
water.
CLEARFLOW® POWER
FLUSHING
The
CLEARFLOW® power flushing process is a versatile,
easy to use and highly effective method of flushing
heating systems. By utilising the CLEARFLOW® CF30 system
flushing pump, it enables heating systems to be purged
of sludge, scale and corrosion deposits with minimal dismantling
and disruption.
HOW
DOES IT WORK?
The
CLEARFLOW® power flushing pump is simply connected
into the heating system, either across standard circulator
pump couplings, across the tails of one radiator,
or wherever most practicable. The powerful flow,
combined with instantaneous flow reverser device,
will dislodge and mobilise deposits and corrosion
which resist traditional system cleaning methods.
Once
the corrosion and sludge deposits have been loosened
and mobilised, fresh clean water is forced through
the heating system, pushing the contaminated water
out through a full bore dump valve to waste. During
the CLEARFLOW® process,
radiators are individually flushed, without removing
or disconnecting them from the system, by directing
the full output of the pump through each radiator
separately.
At
the end of the flushing process, the system contains
fresh clean water and reinstatement of the system
to normal operation takes only a few minutes.
System
flushing will not remedy design or mechanical faults,
which should be rectified, but in many cases
it will cure the problems caused by these.
What's
the difference between a descaling pump and a
power flushing pump?
Can I use a descaling pump for power flushing?
Most
smaller descaling pumps are not powerful enough
to effectively flush a central heating system. They don't
have the vital flow rate or the pressure needed to maintain
flow against the resistance of the heating system.
Power
flushing pumps have not only been constructed
to purge the system with fresh water whilst dumping the contaminated
water, but are also supplied with flow and return
hoses, dump and water inlet hoses, valves to isolate
them from the system, adapters to speed connection into a
system and a significantly higher performance rating.
They
have a higher temperature rating, a starter pack
of chemicals and a training package
to ensure that you get the best from your investment.
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